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Elsyca V-PIMS
A revolution in digital PIMS combining Pipeline Corrosion Integrity Management System (PIMS) and computational modeling capabilities
Elsyca IRIS
Deep analysis of AC threats supporting efficient mitigation systems computer-aided design
Elsyca CatPro
Graphical simulation platform for cathodic protection and DC stray current analysis of pipeline networks
Elsyca CPManager
3D CAD-based software simulation platform for the computer-aided design and analysis of cathodic protection installations
Elsyca ACTA
Unique solution offering accurate, disambiguated, and tailored risk ranking report of pipeline networks
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Elsyca PlatingManager
Leverage a digital twin of your plating line to predict plating performance and increase manufacturing capacity
Elsyca PCBBalance
The world’s only PCB DFM software that applies automated and optimized copper balancing to your PCB design and panel layout.
Elsyca PCBPlate
State-of-the-art graphical simulation platform for enhancing the plating performance of your PCB panel and pattern plating processes.
Elsyca ECoatMaster
CAD independent software platform for the simulation of the automotive electrocoating process of a body-in-white (BIW).
Elsyca EPOS
Simulate the performances of electropolishing processes based on a virtual mock-up of the electropolishing cell.
Elsyca AnodizingManager
State-of-the-art graphical simulation platform for analyzing the production performance and quality of anodizing processes.
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Elsyca CorrosionMaster
CorrosionMaster identifies corrosion hot spots and predicts corrosion rates, enabling engineers to look at alternative material combinations and/or coating systems, or investigate corrosion-mitigating measures.
Elsyca LeakageMaster
Improve vehicles interior acoustic comfort by performing upfront virtual smoke tests.
Elsyca MeshingMaster
Automatically creates meshes for a variety of applications such as acoustics, CFD, thermal analysis, etc
Elsyca XPlorer
Interactive simulation results viewer for Finite Elements results
Elsyca XPlorer3D
Analyze, Understand and Get Immersed in your results

Shortening the path towards successful adoption of Cr(VI)-free plating process

Cr(III) electroplating digital twin concept

Shortening the path towards successful adoption of Cr(VI)-free plating process

Shortening the path towards successful adoption of Cr(VI)-free plating process

Since decades, Cr(VI) has been favored as a coating in various industries, including automotive and aerospace, due to its ease of production and corrosion-resistant characteristics.
However, Cr(VI) is a well-established carcinogen that has the potential to induce cancer in humans, and its fabrication results in the emission of carcinogens into the atmosphere, what have adverse impacts on both the environment and public health.
Cr(VI) is 500 times more toxic than diesel emissions and there is presently no safe method to produce chrome-plated materials since all known processes generate toxic exhaust fumes.
In light of its toxic and carcinogenic characteristics of Cr(VI), the European Union (EU) has decided to enforce a complete ban on Cr(VI) plating, starting in 2024. In the United States, decorative plating businesses will be required to cease Cr(VI) use by 2027, while hard chrome plating plants will be required to do so by 2039.

This paper delves into the pressing challenges faced during the transition from Cr(VI)-based to Cr(VI)-free plating processes. It highlights the necessity for innovative solutions to facilitate this transition, emphasizing the Cr(III) electroplating digital twin concept. By embracing this concept. This approach provides a strategic pathway to accelerate the adoption of Cr(VI)-free plating by simulating and optimizing processes, ultimately steering industries toward a safer and sustainable future. 

Explore this paper to learn more about the future of plating and the role of digital twin technology in this transformative journey.


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